You see combination locks every day, but have you ever stopped to think what is inside? In this edition of How Stuff Works we'll unlock the secrets of a combination lock! We will be exploring the lock in diagram 1A.
Getting inside a lock is not always easy. If it were easy, it would defeat the purpose of using the lock in the first place! But once you do get inside you will find a collection of parts shown in diagram 1B.
There are three cams in a typical combination lock. In this lock one of the cams is metal and is bonded directly to the turning face of the lock. The other two cams are plastic. There are two plastic spacers that fit between the cams. (diagram 1C)
They fit on a shaft molded into the back of the lock with a spring pressing the stack of cams together when the lock is assembled. The spring provides friction between the cams to hold them in place. (diagram 1D)
The cams each have one tooth on each side, and these teeth engage as the cams rotate (diagram 2A)
The purpose of the cams is to control a latch that engages the end of the lock’s clasp. The cams each have an indentation in them. When the indentations align properly the latch is able to fit into the indentations and release the clasp. (diagram 2B)
Otherwise the latch engages the clasp like this:
If you have used a combination lock before you know the drill: “Turn the dial clockwise two full rotations to the first number of the combination. Then turn it counter-clockwise past the first number to the second number. Then turn the dial clockwise to the third number and the lock will open.” You can now see why you have to do that. Turning the dial 2 full revolutions gets the teeth of all three cams engaged, so the three cams are turning in unison. Now when you turn counter-clockwise only the top cam is rotating. As you go past the first number, the first cam's tooth engages the second cam, so now the two cams are moving. The friction provided by the spring, however, keeps the third cam in its position. When you turn the dial clockwise again, only the top cam rotates. Once all three indentations are aligned properly by this process, the lock opens.
You could, in theory, stack up 4 (or 10) cams if you wanted to. It would make for a tedious session opening the lock, but it would certainly be secure!